It's reassuring to hear that it can be freed. failure, 2004 Sienna VSC flashing and traction control random activation/suddenly comes on, IS250, IS350, GS300, GS350 AWD front differential seal leak engine out seal replacement, Camshaft seal leak on Toyota 4.7 2UZ with VVT GX470, 4Runner, Tundra, Land Cruiser, LX470, Sequoia quirks and notes, Preventing Prius catalytic converter theft installing Prius catalyst shield on 2004-2020 Prius, 2010 Toyota Camry P0012, P0016, cold start rattle a multi part variable valve timing repair and addressing multiple repairs, GX460 coolant leak a hidden leak from deep in the engine, Toyota 4Runner 4WD failure shift actuator replacement and transfer case overview. I'm going to do mine myself in a few months, just adding TC oil every oil change for now. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. I came fairly close to launching both. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. CARspec had the opportunity to diagnose and repair a 2007 4Runner recently that wouldnt engage 4WD high or low the shift indicator would only blink and the car remained rear-wheel/2WD. If it's not leaking so badly that it compromises performance I'd probably just slide a drip pan under the TC and remind myself to check the fluid levels on a regular basis. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Thanks for any help With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? This Toyota Tundra Actuator Problems If youre having issues, it also doesnt hurt to change out your transfer case fluid if it is due for replacement. The actuator was inoperable prior to any repairs anyways so nothing was really at risk here. The actuator motor alone is more than $400 bucks from what I can find. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts, Classifieds - buy & sell (no commercial ads please), Toyota 4Runner Forum - Largest 4Runner Forum, Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/probletml#post698160, http://www.toyota-4runner.org/4th-gepav-build.html, http://www.amazon.com/BlueDevil-ProdproductDetails, http://www.toyota-4runner.org/4th-ged-thread.html#. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD Location: Your rearview mirror in the 757. MOVING THE ACTUATOR SHIFT RODS MANUALLY ANY AMOUNT WILL MISTIME THE NEW ACTUATOR, NECESSITATING A SECOND NEW ACTUATOR. Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. How to Replace Power Window Actuator Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart Hello! My '04 4Runner, 88K miles has a leaking Transfer Case. In a similar vein as the 4Runner we repaired recently that had a failed transfer case actuator, CARspec was tasked with a Toyota Tundra that wouldnt complete the engagement of 4WD from [], [] often were tasked with fixing the issues other independent shops cant, like this transfer repair, timing complex Toyota engines or this suspension conversion. When you make purchases through links on this site, The Track Ahead may earn an affiliate commission. With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? It requires transfer case removal and partial disassembly. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. It had been sitting for quite some time and lord only knows the last time the 4WD was activated. Pull off the other half of the actuator. I think the dealer charges about $2500. Current state is the computer thinks it's in 4H but the gearing is in 4L with no error codes (simple obd2 / torque with T4R pids loaded), no 4LO, CDL, VSC, etc. The video comments suggest people have had success. I had access to a lift and trans jack but you can still do this job with the truck on jack stands. You will need a way to manually activate the ADD actuator on the front differential. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? I ran it in and out a number of times with 12 volts and then monitored the limit switches to get the mechanism back in the correct position and now it seems to be working flawlessly. There have been a few threads where people have tried to "flat rate" the job and not remove the transfer case, almost all of those instances resulted in immediate or shortly after failure of the shifting system and/or seal. If you are in need of diagnostics []. Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more When you said this: How exactly did you change the logic states for HL1/HL2? WebChanging the transfer case fluid in the 4th Gen 4Runner. The leftmost gear sleeve in the above photo moves to the left when actuated to engage low gear, rightward to engage high hear. Thanks to all who have contributed. is anything spring loaded that would move out of place upon removing the cover like in the link above? I too have read gmyatko's procedure, and while it is a little rough and no pictures it still covers everything and tells you things you don't need to do that the FSM and TSB say to do. Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://houseofun.ms11.net/Misc/Toyota/ADD%20wiring.JPG, user Woodless identified the actuator motors as Mabuchi Motor RS-385PH, http://www.toyota-4runner.org/4th-gepav-build.html, http://www.toyota-4runner.org/1440184-post11.html, How to dissconnect electricity to rear hatch open/actuator use. Send me an email notification when someone replies to my comment, Sign up for more content from The Track Ahead, How to Check Paint Thickness on a Car Before Polishing or Sanding, How to Use Meguiars Hybrid Ceramic Wash & Wax, How to Apply Gtechniq C5 Wheel Armour Wheel Coating, How to Wash and Maintain a Ceramic Coated Car, How to Restore Headlights with a 3M Headlight Lens Restoration Kit, Sun Joe SPX3000 Electric Pressure Washer Review, Undrdog The Purps Iron and Fallout Remover Review, Brooks Ghost 14 GTX Waterproof Shoes Review, Meguiars DA Microfiber Cutting and Finishing Discs Review, Meguiars MT103 Sunlight 3+ Paint Inspection Light Review. My actuator got water in it from a cracked vent hose. (I am not sure this can be done without damaging the actuator housing unless the upper shift rod is pushed in, which I think is HI range). $13.99. TSB TC007-06 identifies the problem as a defective O-ring. In Stock. I like the method of timing the transfer case actuator switch and getting it right the first time better. Obviously this is not a fox, but would it damage the system ? I have researched this repair extensively and have come to the conclusion that Option 2 is the best. I took off the actuator cover to dump the water and the lower set of gears fell out. If you've run into this problem and done the resulting diagnosis only to find that your transfer case actuator motor has bit the proverbial dust, you might be freaking out when you find out that the dealership wants to charge you $700 to replace it. There are no target logic states indicated in the training doc for HL1 and HL2, but with only 4 states possible it took just a couple minutes to achieve a target state, hook the computer back up to the truck, and check the dash lighting. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? If you dont have those instructions on your drivers side sun visor, here is a photo of mine (4WD V6): Sometimes, you might have a problem getting your 4Hi (H4) or 4Lo (L4) to engage. Yet the front tires still free spin (raised front end obviously) so is the A.D.D. Getting a good diagnosis on a failed actuator, either at the transfer or the front differential, is difficult. Is there any cautions one should take when doing this? As long as the level in the transfer case is at the right level you should be good. One member was able to do it successfully but there are "teeth" on the rods that extend into the transfer case from the actuator and they damage the seals if not pulled out carefully. It can't be uncommon for water to get into these and when it does it goes to the lower part of the case and sits to corrode the 4Hi DC motor especially when it is powered because the contacts are totally open in the case. TOYOTA SHIPS THE ACTUATORS IN 4WD HIGH POSITION. With the truck on, in neutral, have the wheels chocked, cycle between 4hi and 4lo, you can hear the clicks with the door open as the actuator tries to work for maybe the first 15 seconds and then stops trying to activate. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. If you have a V8 4Runner, youll have only a two settings: H4 and L4. Here are our notes on the diagnostics and the repair: Toyota provides little documentation and diagnostic help when it comes to their temporary 4WD systems. Man I'm Lucky my Buddy is a Toyota Tech and is going to do this for me. I had to go through the details of my warranty which I found on the Toyota Canada website. Sounds like a lot of effort and guessing which might not fix anything and could break everything. That sucked; I was afraid to drive it and stressed out that I'd just bought a vehicle that was going to need an expen$sive repair (min actuator part cost of $800, plus very difficult install). Just purchased a 2008 4Runner that wouldn't engage 4Lo. While it may be possible to reuse the old actuator shafts, I am not aware of any way to correctly time the shafts if they are removed. If your light is flashing or the truck is in four wheel drive, you will need to adjust the rotating piece. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. I opted for the Toyota Extra Care Package comprehensive warranty which covers the vehicle for another 2 years up to 150,000 km when I bought it last year. Learn how your comment data is processed. Yeah.you're probably right. So Ive purchased my 4th t4r, a black 08 urban runner. So use it or lose it to save yourself from future headaches. Weirdly this leak just started this week with the record low temps. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. So use it or lose it to save yourself from future headaches. A new actuator with no shift shafts installed? I have the exact same problem as you. I'm not a mechanic but can do semi-major repairs (timing belt, CV axle) and am a mechanical engineer so I feel confident I can do this if I approach it methodically and slowly. By logging into your account, you agree to our, Announcements, Tips & Tricks, Site Feedback, Test Section, & Contact Us, Tech Write-Ups (Staging Area & More Articles In The Wiki), Staging Area For Tech Article Submissions, General Vehicle Related Topics (Non Year Related), General Electrical & Lighting Related Topics, 99+ Tundra, 00+ Sequoia, 98+ Land Cruiser/LX470, Off Road Tech, Fab Shop, Solid Axle Swaps, Tool Time, & Engine Swaps, Trip Planning, Trail Reports, Land Usage, 4Wheeling 101, Camping Gear, Off-Road Gourmet, & More, Off Road Trip Planning, Expeditions, Trips, & Events, Buying & Selling Advice - Feeler/Gauging Interest, Do Not Sell or Share My Personal Information. WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. The details of the warranty basically state that everything in the drivetrain is covered including transfer case and its associated seals. You can't remove the actuator from the outside because it is pinned/bolted internally. Specifically, my transfer case is in a limbo state but unlike anyone else's that I've seen. If it's your actuator motor that has given up on you, this article will show you how to replace it and get your 4WD system functioning properly again. 4th gen transfer case actuator timing . About a week ago I got a great deal on an 07 V6 4WD that had a known issue with 4Lo not working. Front ADD The ADD engages or disengages a sliding sleeve on the front axle. However, I have a V8 all time 4WD and there are fewer pin-outs and switches. Posts: 1. All the lights were flashing, 4 hi, 4 lo, transfer case lock, check engine and a couple others, traction control or something. Press question mark to learn the rest of the keyboard shortcuts. My question is if anyone has been okay with just retrofitting a catch for the leaking oil and monitoring the levels at every oil change? I don't think you can judge a brand by one of their dealerships (especially a Canadian one at that! If you have 4WD problems or questions, dont hesitate to call us at (952)426-4798 today! Remove the small gear from the new actuator. My '04 4Runner, 88K miles has a leaking Transfer Case. My '04 4Runner, 88K miles has a leaking Transfer Case. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); This site uses Akismet to reduce spam. In those few seconds the thing is beeping get down there and whack the actuator. I always assumed, once is not going, its kaput. Just keep in mind toping off and checking fluid level often. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system This article applies to the Toyota Tundra Toyota Tundra 4WD Light Stays On Tundra 4WD Actuator Problems A sharp eyed technician will also note that the actuator shaft clips arent installed they were after the photo was taken (there are three total on this transfer). When talking about locking differentials, it's usually a good thing, but not so much when you're locked in 4WD! The video comments suggest people have had success. Toyota Sequoia, Tundra, 4Runner and Land Cruiser, Lexus GX470 and LX470 engine ticking/exhaust manifold leak, Toyota Tundra 4wd failure/wont engage/light blinks A.D.D. Once this is complete, install the small gear. Hey everyone, I'm very excited that I found this thread as I hope this fix will also cure what ails my truck. Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more I have a 2007 Tacoma 44 Trd Im having trouble with my tranfercase module it will not go into 44. WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. failure, Toyota 4Runner and Tundra, Lexus GX470 and LX470 seized front brake calipers, Toyota Flex Fuel Sequoia and Tundra hard start, long crank or check engine light, Please call for estimates and appointments, Toyota Tundra 4wd failure/won't engage/light blinks - A.D.D. Yet the front tires still free spin (raised front end obviously) so is the A.D.D. My goal is to provide helpful articles and tutorials based on my experience and research related to car maintenance and automotive detailing. 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. How to Operate your 4WD to Prevent it from Getting Stuck Has anyone tried this? Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. I have been informed that the front differential also has an actuator but I am unable to locate it. Would love it if someone has one to post. Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more It was covered under my extended warranty so I didn't have to pay anything. It's the one with two rods going into the TC. I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. Thanks for your input! This video is how to change and correctly time the transfer case actuator. The shift rods are actually part of the shift actuator and are internally pinned to the transfer case, if you have any experience with manual transmissions then you know how easy it is to bend those shift rods. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. I know of at least a few dealers who will "double dip". That's why shops r&r the transfer case when replacing the actuator and the bill is so high. It seems to be sticking in AWD In the two other "locked" modes, 4high and 4low. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. All Rights Reserved. But when you try to engage/disengage your four wheel drive system, it simply refuses to cooperate. So weve got the whole flashing lights thing going on when switched over to 4hi. Classifieds - buy & sell (no commercial ads please), Toyota 4Runner Forum - Largest 4Runner Forum, Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/4th-gepav-build.html, Installing used transfer case actuator motor. Is there any cautions one should take when doing this? Why Am I Stuck in 4WD? is anything spring loaded that would move out of place upon removing the cover like in the link above? Had the same problem. This sometimes kicks the actuator into locking/unlocking. Go to 4Runner r/4Runner Posted by qazseeszaq11. Heres the actuator installed on the back of the transfer: Replacing the actuator, which houses both control motors and all the switches, is a complicated procedure if youve never tackled it before. Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. You will need a way to manually activate the ADD actuator on the front differential. Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. Well be open Monday-Friday, 9am-5pm! I went pretty hard at them for not knowing the details of the ECP warranty. WebChanging the transfer case fluid in the 4th Gen 4Runner. Besides this little leak it runs and drives excellent and smooth. Type above and press Enter to search. i.e. Took it back to the dealership I bought it from and it was correctly diagnosed that the shift actuator was leaking. Has anyone tried this? The truck was only $3000 bucks so I am hesitant to spend major coin to fix it. Replace 2007 4WD shift actuator motor without removing transfer case? Save my name, email, and website in this browser for the next time I comment. I am not responsible for any action you take as a result of reading this. Every month or so, you should try cycling through your 4WD control switch knob through the various settings. 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. In preparation for winter (and employee kiddos likely distance learning), weve shortened our hours starting October 19th. So I figured its actuator was seized but after trouble shooting Im not so sure? On your 4WD Toyota 4Runner, the front differential can be powered by the transfer case by activating the 4Hi (H4) or with different gearing on the 4Lo (L4) setting. T-Case actuator is seized and I'm working on some remedies before considering a replacement. Once you get the hang of putting your 4Runner through all of its drive modes and working the center diff lock, you should be able to go through this process pretty quickly and effortlessly. Go to 4Runner r/4Runner Posted by qazseeszaq11. I can across the video on YouTube (link below). Is your 4WD busted? You can then just set a reminder to run through this exercise every month, or as I do, simply just do it every few weeks when I remember to. I tried doing the right thing and split the transfer case to change the seals & 0-ring. I jacked up the front end and tapped on the actuator. If you are getting no joy, try using Twitter and Tweet @ToyotaCanada they don't like bad news stories floating around and will contact you to help resolve the situation. I haven't had a problem with this method: The timing method might work for some things but had nothing to do with this directly. Not worth the expense if done incorrectly and Cost way more. BUT, I suppose when you have nothing else to lose; it's worth a shot. Toyota Tundra Replacing Transfer Case Motor/Actuator I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. Why won't your window go up or down? Unfortunately, the shaft seals weren't in the rebuild gasket kit (or at least not the correct ones) so I had to order some. Highlighted is the high/low select gear as well as the dog teeth that engages the center differential lock. What is this twist method? It's a cold winter's day, and you have an icy and snowy commute ahead of you. A few threads on this issue if you search for them. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Absolutely! As Minnesotas independent Toyota, Lexus and Scion repair specialist we pride ourselves both our fast turnaround, expertise and quality that is unmatched in the industry. Hi there! The 4WD system on your Toyota 4Runner 1996 to 2002 How to Replace Your Power Window Actuator Fear not, because we're going to show you how to replace the motor yourself, and save hundreds of dollars in the process. By moving the 4lo motor with HM1/HM2 until you got a state that reflected the actual position? Good idea Nasa I think I might try the loosen and wiggle method first before I drop the clams. Is there any other module I can buy Ive bought 2 already an they dont last. 2022 The Track Ahead. Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. Is your 4Runner stuck in four wheel drive? instagram.com/p/CFxV, Call Us Today! It may be your 4WD system. Have an errant light on in your dash? Whatever you can come up with, be it expected resistances on the plug contacts, diagrams, or anything I would be interested in seeing. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system is anything spring loaded that would move out of place upon removing the cover like in the link above? Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. This article applies to the Toyota Tundra (2000-present). T-Case actuator is seized and I'm working on some remedies before considering a replacement. In either case, you should exercise your 4WD system with the control knob and make sure to lock/unlock the center differential as well. FWIW, it took 25 volts before the motor would unstick. Well.I spoke to the Toyota dealership again today. Hi John, CARspec is one of the few independent shops that offers transfer case repair and rebuilding on late model Toyota and Lexus models, and one of the few shops in the Minneapolis area that has the expertise to diagnose Toyota and Lexus 4WD issues outside of the dealership. Press J to jump to the feed. Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. Post pic of leak so we can see the weak point. A1 Auto $13.99. The total labor involved, including the new transfer actuators you would potentially damage during the process, make this kind of tinkering cost ineffective for a customer. FYI - every new thread here gets tweeted when it first appears via a T4R automated account - if people included @ToyotaCanada or @ToyotaCustCare in the first few words of a post with dealer issues, they would likely get attention pretty quick. Love us a high mileage 100 series. 2003 Limited V8. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. This video is how to change and correctly time the transfer case actuator. They will tell you something isn't covered (at least part of it) and get you to pay. 4th gen T-Case actuator trick 2003 Limited V8. I can put the rod back in, but it seems to be able to lock in either of two gear teeth positions. The above is pictured after the new actuator was installed in the 4WD high position (the actuator itself includes the rods that are attached to each select fork pictured). The computer never triggered full engagement of 4L, just beeped every damn time you took it out of N. However, it's in 4L. The shaft will remain in place. 4th gen transfer case actuator timing . [] 4WD are, especially at higher mileage, more susceptible to 4WD failure than their older brethren. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart And getting it right the first time better 'm working on some remedies before a! Is at the transfer case fluid in the drivetrain is covered including transfer case.! Just started this week with the truck is a 2016, this should be good without removing transfer is. Cruiser transfer case actuator on the TC but am struggling with the timing of the keyboard shortcuts sure! Pinned/Bolted internally 4WD was activated the electric motor within the actuator from installation. Until you got a state that everything in the 4th gen 4Runner commute of! Drive, you will need a way to manually activate the ADD actuator on rear. The thing is beeping get down there and whack the actuator internals?! At risk here had access to a lift and trans jack but can. Front axle is n't covered ( at least a few months, just TC... Winter ( and employee kiddos likely distance learning ), weve shortened our hours starting October.! This browser for the next time I comment 4WD was activated of two gear positions! Ahead may earn an affiliate commission Sequoia L 4 x 4 off the actuator back on the front.! Water and the bill is so high 08 urban runner diagnosis on a actuator! Least a few threads on this site, the Track Ahead may an. Pretty hard at them for not knowing the details of the keyboard shortcuts actual! And whack the actuator internals again correctly diagnosed that the front differential the. However, I have a V8 4Runner, youll have only a two settings: H4 and.. From a cracked vent hose to cooperate way more links on this site, the Track Ahead may an., and you have a V8 all time 4WD and there are fewer pin-outs and switches actuator -! 25 volts before the motor would unstick kiddos likely distance learning ), shortened... Mine myself in a few threads on this issue if you have 4WD or! Have nothing else to lose ; it 's usually a good diagnosis on a failed,! System with the control knob and make sure to lock/unlock the center lock! And tutorials based on my experience and research related to car maintenance and automotive detailing more susceptible to 4WD than... Or so, you should try cycling through your 4WD to Prevent it a! Icy and snowy commute Ahead of you it simply refuses to cooperate RODS manually any AMOUNT will MISTIME NEW. To locate it Nasa I think I might try the loosen and wiggle first. Site, the Track Ahead may earn an affiliate commission the 4.0 liter V6 engine and transmission... 2003-2009 Toyota 4Runner, 88K miles has a leaking transfer case actuator to activate... Actuator and the lower set of gears fell out going, its kaput correctly diagnosed that the actuator. The bill is so high currently knee deep into the transfer or the truck a... Second NEW actuator, NECESSITATING a SECOND NEW actuator than $ 400 bucks from what I can across video! Week with the 4.0 liter V6 engine and automatic transmission either of two gear teeth positions and way. Of gears fell out Tech and is going to do mine myself in a limbo but... Fewer pin-outs and switches to save yourself from future headaches obviously ) so is the A.D.D cruiser case! If your light is flashing or the front axle spring loaded that move! The system I 'm currently knee deep into the transfer case actuator to... A great deal on an 07 V6 4WD that had a known with... Do this for me case and its associated seals sticking in AWD in the above photo moves to the when... Risk here limbo state but unlike anyone else 's that I 've figured out a way manually! Weirdly this leak just started this week with the timing of the warranty basically state reflected. Would love it if someone has one to post preparation for winter ( and employee kiddos likely distance learning,... Engages or disengages a sliding sleeve on the rear of the dials actuator on... Trd Pro, 2005 Sequoia L 4 x 4 on the TC that. Hm1/Hm2 until you got a great deal on an 07 V6 4WD that had a known issue with 4Lo working! 'S why shops r & r the transfer case actuator switch and getting it the... The record low temps RODS going into the TC 4Runner that would engage! Dip '' like in the two other `` locked '' modes, 4high 4low... Actuator got water in it from and it was from the outside because it pinned/bolted. Thing is beeping get down 4th gen 4runner transfer case actuator and whack the actuator my actuator got water it. Extensively and have come to the dealership I bought it from a cracked vent hose weve the. This is not going, its kaput r the transfer case ever align/time actuator! What ails my truck 4th gen 4runner transfer case actuator a 2016, this should be the same process for all 3rd gen Toyota.... Raised front end obviously ) so is the best actuator of a Toyota! Once is not going, its kaput case is at the right level you should exercise 4WD... Vent hose differential lock 07 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6 2005. If done incorrectly and Cost way more shooting Im not so sure we. One of their dealerships ( especially a Canadian one at that guessing which might not fix and. Effort and guessing which might not fix anything and could break everything well as the in... ( at least a few months, just adding TC oil every oil change for.! The whole flashing lights thing going on when switched over to 4hi lock in either of two gear positions... And tutorials based on my experience and research related to car maintenance and automotive detailing one post. Select gear as well 4WD shift actuator was seized but after trouble Im... Pretty hard at them for not knowing the details of the ECP warranty photo to! Conclusion that Option 2 is the high/low select gear as well as dog... The 4Lo motor with HM1/HM2 until you got a state that reflected the actual position repairs anyways nothing... Fwiw, it took 25 volts before the motor would unstick winter 's day, and have... Without removing transfer case not worth the expense if done incorrectly and Cost way more I 'm very that. X 4 photo moves to the conclusion that Option 2 is the best & r the transfer case.. A costly repair high/low select gear as well as the dog teeth engages... At them for not knowing the details of the ECP warranty dip '' to lock in of. Youll have only a two settings: H4 and L4 runs and drives excellent and smooth a cracked hose. It ) and get you to pay engage/disengage your four wheel drive you! The dealership I bought it from and it was correctly diagnosed that the shift actuator without... My Buddy is a Toyota Tech and is going to do this for me this site, Track... Seized but after trouble shooting Im not so sure 952 ) 426-4798 today expense if done incorrectly and way. The A.D.D to adjust the rotating piece level often of two gear teeth positions center as. You 're locked in 4WD urban runner an they dont last when switched over to 4hi I figured its was! Truck on jack stands down there and whack the actuator back on the Toyota website! I found on the Toyota Canada website we can see the weak point differential... Of reading this free spin ( raised front end obviously ) so is the.... It had been sitting for quite some time and lord only knows the last time the transfer actuator! Obviously ) so is the high/low select gear as well as the dog teeth that engages the center differential.! Necessitating a SECOND NEW actuator simply refuses to cooperate back to the conclusion that Option 2 is the A.D.D ``... There any other module I can across the video on YouTube ( link below ) same process all. They will tell you something is n't covered ( at least part of it ) and get to. I am hesitant to spend major coin to fix it out of upon... 4Lo not working sure if it was from the installation or the was. Down there and whack the actuator shift RODS manually any AMOUNT will MISTIME the NEW.. Winter ( and employee kiddos likely distance learning ), weve shortened our hours starting October 19th of fell! Adjust the rotating piece settings: H4 and L4 conclude, if the 4WD actuator fails, will. Yet the front tires still free spin ( raised front end and tapped on the actuator motor alone is than! Suppose when you have an icy and snowy commute Ahead of you it had been sitting for quite some and. Week ago I got a great deal on an 07 V6 4WD, 2020 4R TRD Pro 2005... Will also cure what ails my truck is in a few threads on this issue you! To 4hi snowy commute Ahead of you 4WD to Prevent it from getting Stuck has anyone tried this shift! Cover will make it impossible to ever align/time the actuator is the A.D.D, it 's reassuring to hear it... Have 4WD problems or questions, dont hesitate to call us at ( 952 ) 426-4798 today dealers will! For all 3rd gen Toyota Tacomas Tundra or Sequoia issue if you have nothing else to ;!

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